{"id":9594,"date":"2021-01-28T06:22:00","date_gmt":"2021-01-28T06:22:00","guid":{"rendered":"https:\/\/sg.syspro.com\/blog\/a-systematic-solution-for-manufacturers-in-controlling-allergens-and-pathogens\/"},"modified":"2021-03-04T14:51:23","modified_gmt":"2021-03-04T14:51:23","slug":"a-systematic-solution-for-manufacturers-in-controlling-allergens-and-pathogens","status":"publish","type":"post","link":"https:\/\/sg.syspro.com\/blog\/applying-and-operating-erp\/a-systematic-solution-for-manufacturers-in-controlling-allergens-and-pathogens\/","title":{"rendered":"A Systematic Solution for Manufacturers in Controlling  Allergens and Pathogens"},"content":{"rendered":"<p>In the world of the hyperconscious consumer, food &amp; beverage manufacturers have a duty to manage risk through\u00a0food traceability technologies such as those found in an Enterprise Resource Planning (ERP), to not only identify and respond to food safety issues, but also to support supply chain optimization and the reduction of food loss.<\/p>\n<p><!--more--><\/p>\n<p>Besides tracing\u00a0all processes from procurement of raw materials to production, manufacturers also need to be aware of the lurking presence of allergens and pathogens. These could pose a serious safety risk. According to\u00a0<a href=\"https:\/\/www.bakingbusiness.com\/articles\/47575-actionable-tips-for-controlling-allergens\" target=\"_blank\" rel=\"noopener noreferrer\">Baking Business<\/a>, the top recall category involves undeclared allergens, and the top reason for recalls involves putting the wrong product in or incorrect label on the package.<\/p>\n<p><strong><em><u>Understanding the differences between food allergens and pathogens<\/u><\/em><\/strong><\/p>\n<p>Let\u2019s first take a step back\u00a0\u2013\u00a0there is a distinct difference between food pathogens and\u00a0allergens, and it is important to understand these\u00a0differences:<\/p>\n<p><strong>Food pathogens<\/strong>\u00a0are micro-organisms\u00a0such as bacteria, viruses, found and fungi. Good examples of these include salmonella, E. coli and listeria. People can become seriously ill when these pathogens are ingested, which sometimes leads to hospitalization.<\/p>\n<p><strong>Food allergens<\/strong>\u00a0can be separated into food allergies and food intolerances (like gluten, milk or dairy). These categories should not be confused with each other. While a food intolerance is not life threatening, a food allergy can be far more serious.\u00a0These foods, and any food containing them, must by law,\u00a0be identified on the food product\u2019s label.<\/p>\n<p>With so many potential risks in the supply chain, it is vital to implement a proper risk management methodology \u2013 formally known as a Food Safety Management System (FSMS)<\/p>\n<p><strong><em><u>What is a Food Safety Management System?<\/u><\/em><\/strong><\/p>\n<p>Pathogens and allergens occur independently of one another and each one requires a unique intervention.\u00a0This is where a Food Safety Management System comes in.\u00a0A FSMS is a\u00a0systematic approach to controlling food safety hazards within a food business in order to ensure that food is safe to eat. The role of a FSMS is twofold \u2013 the management of a\u00a0product\u00a0during production through rigorous testing,\u00a0as well as the inclusion of\u00a0necessary warnings on the labels.<\/p>\n<p><strong><em><u>Data is the foundation of your FSMS<\/u><\/em><\/strong><\/p>\n<p>The reality is that using people to collect data is a waste of both time and money.\u00a0In order to manage this process, real time data needs to be automated and digitized so that manufacturers can focus on\u00a0critical decisions and be more effective. Here\u00a0it is\u00a0vital to\u00a0focus on getting the important information to the key people as quickly as possible so that the correct decisions can be made.\u00a0 There are different types of data that will be needed:<\/p>\n<ul>\n<li>The\u00a0incoming raw materials traceability information.<\/li>\n<li>The verification testing of those raw materials by the organization, and release to production of that material.<\/li>\n<li>The regular checks during production to ensure that the process is still compliant.\u00a0 These would be the CCP checks, and any others required by the company\u2019s management systems.<\/li>\n<li>The release of that product and the data supporting that release.<\/li>\n<li>The non-compliance of the product based upon the required testing, and the resultant alerts to management.<\/li>\n<\/ul>\n<p><strong><em><u>How technology fits into the picture<\/u><\/em><\/strong><\/p>\n<p>Technology is the logical requirement for allergen and pathogen traceability. There are two types of systems required:<\/p>\n<ol>\n<li>the specialist software fully customizable based upon the requirements of the organization i.e. which industry and micro vertical they are part of, and<\/li>\n<li>the large ERP system that collects records of all transaction across the enterprise and can interrogate these records instantaneously.<\/li>\n<\/ol>\n<p>We have not covered the <a href=\"\/product\/erp-system\/\" target=\"_blank\" rel=\"noopener noreferrer\">ERP system<\/a> thus far, but\u00a0the volume and level of detail required by the traceability system will require an ERP system once the\u00a0product have been delivered to the next link in the supply chain.\u00a0 Time is of the essence once it becomes a recall and a paper-based system can no longer give the required response within the expected time constraints.<\/p>\n<p>That having been said, there is no software that can prevent allergens and pathogens occurring in the product \u2013 that is a culture and discipline issue within the organization.\u00a0 Which brings to the fore the reliance on people and discipline, which can only be effectively addressed through awareness, training and the correct decision-making by the staff.<\/p>\n<p>The critical step here is for the organization to undertake a thorough risk assessment of its food manufacturing facility and processes, and fully understand exactly what the risks are, where they are, and the organization\u2019s exposure to those risks.\u00a0 Once this has been\u00a0established, it needs an IT strategy to mitigate the risks by integrating the information flow to the relevant people as quickly as possible to ensure that the best decisions are made.\u00a0 It will also require an ERP to ensure that a recall can be quickly and accurately triggered if any product has left the site.<\/p>\n","protected":false},"excerpt":{"rendered":"<p><span class=\"span-reading-time rt-reading-time\" style=\"display: block;\"><span class=\"rt-label rt-prefix\">Reading Time: <\/span> <span class=\"rt-time\"> 4<\/span> <span class=\"rt-label rt-postfix\">minutes<\/span><\/span>In the world of the hyperconscious consumer, food &amp; beverage manufacturers have a duty to manage risk through\u00a0food traceability technologies such as those found in an Enterprise Resource Planning (ERP), to not only identify and respond to food safety issues, but also to support supply chain optimization and the reduction of food loss.<\/p>\n","protected":false},"author":168,"featured_media":8773,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[8,21],"tags":[282,124],"class_list":["post-9594","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-applying-and-operating-erp","category-erp-for-manufacturing","tag-erp-and-lean-manufacturing","tag-inventory-management"],"acf":[],"yoast_head":"<!-- This site is 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SYSPRO&#039;s ERP system can ensure a quick and accurate recall.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/sg.syspro.com\/blog\/applying-and-operating-erp\/a-systematic-solution-for-manufacturers-in-controlling-allergens-and-pathogens\/\" \/>\n<meta property=\"og:site_name\" content=\"SYSPRO Blog\" \/>\n<meta property=\"article:published_time\" content=\"2021-01-28T06:22:00+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2021-03-04T14:51:23+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/sg.syspro.com\/blog\/wp-content\/uploads\/2021\/03\/pathegons-and-alergens.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"900\" \/>\n\t<meta property=\"og:image:height\" content=\"410\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Roger Landman\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta 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He is responsible for the development of the product roadmap and driving strategies for new and existing SYSPRO products and services. Roger is a specialist in the ERP product and after having worked in several industries all around the globe, he leverages his years of experience to ensure SYSPRO products meet ever-evolving consumer needs. With his skills in operations, he became a corporate trouble-shooter for underperforming businesses. He brings this expertise to the SYSPRO product line, ensuring the success of existing product lines and leading his team in the innovation of new products which speak to the changing needs of the market.","sameAs":["https:\/\/www.linkedin.com\/in\/roger-landman-pr-eng-9906a8b\/"],"url":"https:\/\/sg.syspro.com\/blog\/author\/roger\/"}]}},"metadata":{"_yoast_wpseo_focuskw":["A Systematic Solution for Manufacturers in Controlling Allergens and Pathogens"],"_yoast_wpseo_focuskw_text_input":[""],"_yoast_wpseo_title":["A Solution for Manufacturers in Controlling Allergens & Pathogens"],"_yoast_wpseo_metadesc":["Technology is a requirement for allergen and pathogen traceability, SYSPRO's ERP system can ensure a quick and accurate recall."],"_yoast_wpseo_content_score":["30"],"_yoast_wpseo_primary_category":["13"],"_yoast_wpseo_linkdex":["60"],"_yoast_wpseo_metakeywords":[""],"_yoast_wpseo_is_cornerstone":[""],"_wp_page_template":["default"],"_thumbnail_id":["8773"],"_elementor_page_assets":["a:0:{}"]},"_links":{"self":[{"href":"https:\/\/sg.syspro.com\/blog\/wp-json\/wp\/v2\/posts\/9594","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sg.syspro.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/sg.syspro.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/sg.syspro.com\/blog\/wp-json\/wp\/v2\/users\/168"}],"replies":[{"embeddable":true,"href":"https:\/\/sg.syspro.com\/blog\/wp-json\/wp\/v2\/comments?post=9594"}],"version-history":[{"count":0,"href":"https:\/\/sg.syspro.com\/blog\/wp-json\/wp\/v2\/posts\/9594\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/sg.syspro.com\/blog\/wp-json\/wp\/v2\/media\/8773"}],"wp:attachment":[{"href":"https:\/\/sg.syspro.com\/blog\/wp-json\/wp\/v2\/media?parent=9594"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/sg.syspro.com\/blog\/wp-json\/wp\/v2\/categories?post=9594"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/sg.syspro.com\/blog\/wp-json\/wp\/v2\/tags?post=9594"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}